Concrete Contractor

Concrete Repair Services in Orange County

Cracks, spalls, and sunken slabs do not fix themselves. We injection-fill structural cracks, rebuild spalled edges, lift settled slabs back to grade, and re-caulk dead expansion joints. Same-day callouts across Mission Viejo, Irvine, and the rest of Orange County.

CSLB #661604
45+ Years Experience
500+ OC Projects
Concrete Repairs in Orange County by The Floor Maintenance Company

Our Concrete Repairs Work in Orange County

Driveway Crack Injection before and after in North Tustin
Driveway Crack Injection North Tustin
Pool Deck Spall Rebuild before and after in Dana Point
Pool Deck Spall Rebuild Dana Point
Walkway Polyjacking Lift before and after in Villa Park
Walkway Polyjacking Lift Villa Park

Concrete Repairs Options in Orange County

Concrete repair is targeted reconstruction of a slab that is mostly sound but has localized failures. We treat each defect with the right material instead of one generic patch product. Hairline cracks get low-viscosity epoxy or polyurethane injection that bonds the slab back together. Wider working cracks get a backer rod and a flexible polyurethane sealant so the joint can move without re-cracking. Spalled or delaminated surface concrete gets chipped back to sound substrate, primed with a bonding slurry, and rebuilt with a polymer-modified repair mortar like Sika MonoTop or Mapei Planitop X. For sunken slabs we use either traditional mudjacking (a sand-cement-water slurry pumped through penny-sized ports) or polyurethane foam jacking, where expanding two-part foam is injected through dime-sized ports to lift the slab back to grade in minutes. Foam is lighter, cures in 15 minutes, and does not add load to the failing soil underneath. For pop-outs and bug holes in driveways and garage floors we use a fast-set cementitious patch tinted to match. Failed expansion joint caulk gets removed cleanly with a joint plow, then refilled with self-leveling polyurethane. We handle residential driveways, garage slabs, pool decks, patios, walkways, front steps, and HOA common-area concrete throughout Orange County. Most repair calls are one visit, in and out the same day, with the area walkable in a few hours and drivable the next morning.

Types of Concrete Repairs

Not every concrete repairs project needs the same finish. Here's how the common options compare so you can pick the right one for your space.

Crack Repair (Epoxy Injection) Crack Repair (Epoxy Injection)

Low-viscosity structural epoxy pumped through surface ports to bond a non-moving crack back into one slab. Used on hairline to 1/4 inch cracks that are not actively expanding.

Pros

  • • Permanent structural fix
  • • Restores load transfer
  • • Invisible after texture match

Best For

  • • Garage floor cracks
  • • Foundation hairlines
  • • Indoor slab cracks
Slab Spalling Patch Slab Spalling Patch

Loose surface concrete chipped back to sound substrate, exposed rebar treated for corrosion, then rebuilt with polymer-modified repair mortar and texture-matched.

Pros

  • • Stops further deterioration
  • • Treats rebar corrosion
  • • Matches surrounding finish

Best For

  • • Pool deck edges
  • • Coastal driveways
  • • Garage edges
Slab Lift (Polyjacking) Slab Lift (Polyjacking)

Expanding two-part polyurethane foam injected through dime-sized ports to lift a sunken slab back to grade. Cures in 15 minutes and does not load the failing soil underneath.

Pros

  • • Fast same-day lift
  • • Lighter than mudjacking
  • • Drivable immediately

Best For

  • • Sunken driveways
  • • Tilted walkways
  • • Settled patio slabs
Saw-Cut & Replace Saw-Cut & Replace

When a single slab panel is too far gone to repair, we saw-cut clean lines around the panel, remove it, prep the subgrade, and pour a matching replacement panel. Used as a targeted alternative to full driveway replacement.

Pros

  • • Avoids full tear-out
  • • Clean panel transitions
  • • Permanent fix

Best For

  • • Single failed panels
  • • Severely cracked sections
  • • Localized damage
Expansion Joint Re-Caulk Expansion Joint Re-Caulk

Failed joint caulk pulled out with a joint plow, joint vacuumed clean, backer rod installed, and refilled with self-leveling polyurethane sealant in a color that blends with your concrete.

Pros

  • • Stops water intrusion
  • • Prevents edge spalling
  • • Color-matched

Best For

  • • Driveway joints
  • • Pool deck joints
  • • Walkway runs
Surface Resurfacing Overlay Surface Resurfacing Overlay

A 1/4 to 3/8 inch polymer-modified concrete overlay troweled over a worn or repaired slab to give a fresh uniform surface. Hides patches and color variation under one finish.

Pros

  • • Hides previous repairs
  • • Uniform appearance
  • • Cheaper than tear-out

Best For

  • • Worn driveways
  • • Patched patios
  • • Cosmetic refresh

Why Orange County Chooses The Floor Maintenance Company for Concrete Repairs

Orange County concrete fails in predictable ways depending on where the house sits. Older neighborhoods in North Tustin, Villa Park, Floral Park, and Old Towne Orange have driveways and walkways from the 1950s through 1970s that move with the expansive clay soils underneath. Tree roots from mature liquidambars and pines have lifted slab corners. Control joints have widened past the point where caulk holds. Most of these slabs are still structurally fine and do not need a full tear-out, just careful crack injection and a few panel lifts. Coastal homes in Dana Point, Corona del Mar, Laguna Beach, and San Clemente get a different problem. Salt-laden marine air drives chloride into the concrete and corrodes the rebar. The corrosion expands and pops the surface off in flakes, called spalling. We see this most on pool decks, exposed garage edges, and any slab within a mile of the water. Repair on these jobs includes treating exposed rebar with a corrosion inhibitor before rebuilding the surface, otherwise the spall comes back in two years. Newer Irvine, Ladera Ranch, Portola Springs, and Rancho Mission Viejo construction has its own pattern. Tract homes built fast on freshly compacted fill develop settlement cracks in driveways and walkways within five to ten years of move-in. Builder warranties usually expire before the cracks show up. Polyjacking the sunken sections and injection-filling the cracks costs a fraction of replacement and usually finishes in one morning.

Our Concrete Repairs Process

What working with us actually looks like

  1. 1

    Walk the slab

    We map every crack, spall, joint failure, and settlement area on site. Each defect gets the right repair method instead of one generic patch. You get a written scope and a flat price before we start.

  2. 2

    Prep the damage

    Cracks get chased with a crack chaser blade to a uniform width. Spalled areas get chipped back to sound concrete with a needle scaler or chipping hammer. Old caulk gets pulled with a joint plow. Everything gets vacuumed clean so the repair material bonds.

  3. 3

    Inject, patch, or lift

    Structural cracks get epoxy injection through surface ports. Working cracks get backer rod and self-leveling polyurethane. Spalls get a bonding primer plus polymer-modified mortar. Sunken slabs get polyurethane foam injected through dime-sized holes to bring the slab back to grade.

  4. 4

    Finish and seal

    Patches get hand-textured to match the surrounding broom or trowel finish. Where possible we color-match to existing concrete. A penetrating siloxane sealer goes over the repair area to keep moisture out and slow the next round of damage.

Ready to Get Started with Concrete Repairs?

Free on-site estimates. We'll come to you anywhere in Orange County.

Concrete Repairs FAQ

Q: Do I need to replace my concrete or can it be repaired?

If the slab is structurally sound and the failures are localized, repair is the right call and usually one-third the cost of replacement. If you have widespread surface scaling, severe alligator cracking, or the slab has broken into separate pieces with significant elevation differences, replacement starts to make more sense. We tell you honestly which situation you are in. Most of what we get called out for in OC is repairable.

Q: Will the repair be invisible?

Close, not perfect. Color-matched patches and hand-texturing get within a shade or two of aged concrete, but a fresh repair on a 30-year-old driveway will always show as a slightly different tone for the first year or two until UV evens it out. If you want a fully uniform appearance, we can pair the repair with a stain or a thin overlay that hides everything under one consistent finish.

Q: What is the difference between mudjacking and polyjacking?

Both lift sunken slabs back to grade. Mudjacking pumps a heavy sand-cement slurry through penny-sized holes and adds weight, which can be a problem on already-failing soil. Polyjacking injects expanding two-part polyurethane foam through dime-sized holes, weighs almost nothing, cures in 15 minutes, and does not wash out. We use polyjacking on most residential work because the holes are smaller and the slab is drivable the same day.

Q: How long do concrete repairs last?

Epoxy-injected non-moving cracks are a permanent structural fix. Polyurethane-sealed working cracks last 8 to 15 years before the sealant needs to be redone. Polymer-modified mortar patches on spalls last 10 to 20 years if the underlying rebar is treated for corrosion. Polyjacked slabs hold their lift indefinitely as long as the original soil failure does not continue. We warranty our repair work for three years.

Q: Can you fix pool deck spalling?

Yes, and it is one of the most common coastal OC calls. The fix is to chip out the loose surface concrete, treat any exposed rebar with a corrosion inhibitor like Sika FerroGard, prime the area with a bonding slurry, and rebuild the surface with a polymer-modified mortar rated for wet environments. After cure, we apply a chloride-resistant sealer. Skipping the rebar treatment is the biggest mistake we see on previous DIY or handyman repairs.

Q: How long before I can drive on the repair?

Most polyurethane crack sealant and polyjacking work is drivable within 30 minutes to 2 hours. Polymer-modified spall repair mortars are walkable in 4 to 6 hours and drivable in 24 hours. If you need a faster turnaround for a commercial property, we can use rapid-set products that are drivable in 90 minutes for an upcharge. We tell you the cure window before we start so you can plan.

Q: Do you handle expansion joint replacement?

Yes. Failed expansion joint caulk lets water down to the subgrade and is the leading cause of slab edge spalling in OC. We pull the old caulk with a joint plow, vacuum the joint clean, install closed-cell backer rod sized to the joint width, and refill with self-leveling polyurethane sealant in a color that blends with your concrete. Most homes have 30 to 80 linear feet of joints in driveway and walkway runs.

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